Raplacing Your Brake Pads (cont.)

Printer friendly pageDownload page in PDF format

Click for previous page

You now have a clear view of the old pads in place. To make room for the new pads, which will be thicker because they are not worn, insert a suitable tool between the old pads and gently ease them apart until there is enough room for the caliper to fit back onto the rotor with the new pads in place.
 

Be very careful when doing this as you will be displacing brake fluid back into the master cylinder and have the potential of an overflow situation.

(AndyW - to be safe, remove most of the fluid from the reservoir before you start levering the pads and more if necessary, as you proceed.  I acquired some syringes which come in very useful for this sort of job)

You are now ready to remove the old pads. Continue to loosen the pad mounting pin until it can be removed. As the pin is removed the old pads will drop out of the calipers so be careful not to let them hit anything!

Once the old pads are removed carefully clean the inside of the calipers with a suitable brush paying particular attention to around the caliper pistons. Do not breath the dust in!
 

When suitably clean insert the new pads making sure that the braking surface faces inwards!

Now refit the pad mounting pin to keep those new pads safely in place. There is no need to fully tighten the pin just now - that can be done more effectively after the caliper is refitted.

Carefully refit the caliper over the brake rotor by angling it in the same way as when you removed it. If the caliper refuses to fit it is because of the increased thickness of the new pads. Try to ease the pads further apart but do remember to be gentle and keep an eye on that master cylinder for overflows.

With your calipers back in place refit the caliper mounting bolts and set your torque wrench to 26 N-m (2.6 kgf-m, 19.0 lb-ft). Tighten the bolts to the specified torque.

There is no indicated torque setting for the pad mounting pin so I used the same setting and tightened that at the same time.
 

To finish the job after replacing the brake pads, pump the brake lever several times to check for proper brake operation and then check the brake fluid level.
 

If all has gone well your pads will grip the brake rotors and the lever will stiffen up.

Here are some comparison pictures of the old and new pads for your viewing pleasure.

After fitting I took the bike for a quick 10 mile spin. With bedding the pads in in mind I took it really easy with the front brake lever. Even with a feather light touch on the lever with one finger the bike was pulling up a lot sharper than before. Rather than a sliding, wooden feeling there was a more abrasive, gripping feeling - very reasuring. Once I have completed 100 miles or so I will give them a good tug and really put them to the test - I don't think I will be disappointed.

Click for previous page


Top