Side Stand Modification

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By AndyW Mar-2004
 
2 into 1 exhaust? - see Side stand 'coat hanger' removal

What is this mod?

Well you may have noticed that the SV is not as stable as it could be on the side stand (many people have unfortunately found out the hard way already when their bike's hit the dirt!).  This simple mod allows the stand leg to lock in a more forward position bringing two benefits:

  • The bike is much less likely to roll forward off the stand
  • The bike leans into the stand more, so a 'knock over' is much less likely

(applies to 2003 models...not sure if the stand on the 2004 bike has been updated)

Cost?
Nothing - unless you use a local workshop to do the Angle Grinder bit

Tools
10mm Allen key/bit, 14mm spanner and socket, torque wrench (ideally), Dremel or Angle Grinder.........Paddock Stand

I don't have an Angle Grinder which would be the ideal tool for the job but managed ok with a cutting/grinder wheel on the Dremel........if you don't have access to a similar tool or angle grinder, once you've dismantled the stand, try a visit to the nearest friendly bike/auto workshop.

Here's a pic from the manual showing a breakdown of the parts and torque settings.....I've added the spanner/allen key sizes.

Undo the two Allen bolts securing the side stand assembly......ideally you'll need a straight allen key that can be used with a ratchet wrench....they're tight!!!........make sure the stand is in the extended position.

Now the fun starts....getting those springs off so that you can detach the stand from the mounting/pivot bracket.

A spring puller will come in handy but it can be done without....

With the stand in the 'down' position the springs are stretched.....wedge as many small wood wedges or anything similar in the gaps between the coils. When you've done, with the bracket retained in a vice or workbench clamp, move the stand to the 'up' position.....because of the wedges in the spings they'll now be loose and pretty easy to remove (NOTE THE POSITION THEY FIT IN)
Ok that seems a bit OTT...the springs can be pulled with pliers but I'm a fussy sod and didn't want to mark the springs (damage to their finish will result in corrosion).

Now unbolt the stand 'arm' from the mounting/pivot bracket.....undo the locking nut then the bolt can be undone.

Now you can get to the bits that need to be 'adjusted'!! (**See below for variation on this mod)

(that photo is after I've done the work and touched up the bare metal)

I cut the two 'stops' back by about 3mm which has moved the stand 'foot' position forward by about an inch.

I temporarily reinstalled the stand arm to the bracket a couple of times after I'd done the Dremel work to give me an idea of any fine tuning to be done

This diagram shows how you need to cut the 'stops' (3) at a different angle to the original faces of the 'stops' to cater for the change in the angle the stand locks in(1 & 2)....hope that makes sense!!

 

 

Put it all back together with lots of fresh grease round the pivot bolt and the faces where the bracket and stand fix together..... bolt back on to the bike not forgetting some fresh Thread Lock on the two Allen bolts and torque up to 72.5lbs-ft......

Before and after:


 

 
Comments:

BigThumpa
I did that on my SV1000 first time around - worked well. This time I've got a 650 stand ready to bolt on as I think they are shorter, and I haven't seen any complaints on the 650 forum about them falling off their stand.

OK, I just did the mod. I tried the 650 stand, but it wasn't any use. It's about 10mm shorter than the 100 one, but the coat-hanger hits the exhaust when it's flipped up.
Edit: may have been Ok if the coat-hanger had been realigned (bent!) but the stand was a loan.


Andy.SP1
Shoud have popped round to mine, or phoned, could have had the angle grinder with you in minutes...... (AndyW....Doh!!)

**I did it the other way and took 3 - 4mm off the side stand face, that goes up to the stops, Didn't trust an angle grinder so near the frame......

Here's a picture indicating what Andy did.....grind the red areas ON THE OPPOSITE SIDE to where indicated in red, where the stand arm meets the bracket stops (blue on the diagram)!


Tripdog
If you want even more angle--which you will if you have lowered the bike with new dog bones--you can grind a steeper angle onto the surface that mates up to the bike frame.

Flange
Can save yourself a lot of grief by leaving the side stand on the bike - get yer mate to hold the bike upright, grovel in the dirt & do the job in situ with a small angle grinder.
(AndyW - true but three words spring to mind:   slip....oops..tears!!)

BigThumpa
It's definitely worth the time to get the bracket off to do the work. I did it in situ on my last SV1000 (stolen!) and it took ages, was harder to do and wasn't such a good job.


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