Speed Sensor, Speedo Accuracy  and Recalibration
+ Gearing Sprocket Changes

Printer friendly pageDownload page in PDF format

Numerous figures have been mentioned but on average Bike speedometers read around 5-10% higher than actual speed.

The SV's speedo is electronic, receiving a signal from a sensor mounted on the Primary Sprocket cover which detects the rpm of a magnetic sender mounted on the Primary Sprocket....cue pictures courtesy of Bjam - click here.  Also check out: How to avoid a shattered sprocket cover

The electronics of the system work on a presumed standard rolling diameter of the rear tyre and stock gearing so any changes here may further increase inaccuracy. Most of us can live with the inaccuracy of a standard bike setup but use of a re-calibrator like Yellow Box or Speedohealer becomes more of a necessity if for instance you you change sprocket sizes.
See the following pages also:

Gearing explained
Gear Ratios Chart
Gearing ratio calculator
Sprocket/gearing changes

....and a couple of useful links:

How to Choose the Best Gearing for Your Bike, Your Riding Style
at any Track and Why it Makes Such a Difference

www.sportrider.com/tech/146_0008_gearing

How do they connect to the bikes system? - here's a couple of diagrams but there are detailed instructions with the units.  There are downloadable instructions available on the Yellow Box and Speedohealer websites. Speedohealer now have 'plug-n-go' kits - no cutting of wiring required!

Speedohealer Website                    Yellow Box Website
 

Gearing Changes:

Don't forget, see the following pages also:

Gearing explained
Gear Ratios Chart
Gearing ratio calculator
Sprocket/gearing changes

AFAM Chain Kit

Slyboy 04/2004 - For those of you who may remember I changed the gearing of my SV1S to 1 tooth less on the front and two up on the back (16/42)........(tell me more)

Bogus Dave: Gearing changes have a lot to do with personal preference. You (Slyboy) sound happy, so you've found the "right" gearing for you. However, most riders will be pleased with changes much closer to stock, for example one or two teeth on the rear sprocket.
With race cans, lower gearing will result in more perceived exhaust sound when you are cruising at Interstate speeds. Your one down and two up should give you about 500 rpm more on the highway in top gear. It doesn't sound like much, but it's quite noticeable with open exhaust.

Another factor with lower gearing is that you will have more engine braking in each gear. You may or may not like this. Also, you may find that slow speed corner exits in first gear become rather challenging because the throttle is so sensitive with drag race gearing.

Your gas mileage will take a hit too. I just wanted to add my comments before everyone rushes out to buy sprockets. I've changed the gearing on almost every bike I've owned, so it's all for fun. Do what makes you happy.

Bayouboy: I'm about to change my gear ratio as well. I'm not at all concerned about the lowering of top speed. For me I think the biggest negative effect will be the higher engine rpms during highway droning. The 1 down / 2 up change that Slyboy did results in an 11.6 % change. My tach indicates about 5000 rpm at 80 mph in 6th. With this change the RPMs will increase to 5578. Anybody got a guess as to what that will do to your gas mileage?
I'm going with 17/42 (stock front/+ 2 rear) sprockets for a 5% gear ratio increase. So at 80 mph in 6th I'll be turning 5250 RPMs. Hopefully the mileage won't suffer too much

UPDATE 06/2004:

CS..........rear...........gear ratio (# of revolutions of CS sprocket per rear wheel revolution)

17...........40............ 2.353 (stock gearing)
17...........42.............2.471 5% change - quicker acceleration lower top end
16...........41.............2.562 8.9 % change - ditto

The stock chain is size 530 with 108 links. I have 17/42 gearing and a 108 link 520 chain (no difference in length between 520 and 530) so its the same length as the stock chain. Here is a pic of where the rear wheel ends up with this 17/42 gearing and a stock chain. If you go 16/41 the wheel will probably not move very far from the stock 17/40 position. Just wanted to let you know that 17/42 works with stock chain just in case you really didn't want to make the larger gearing change to 16/41.

Definitely easier to get the front wheel up in 1st from a standing start. I like the 17/42 better than the stock gearing. No problems controlling the bike -you will get used to how much throttle to use to do what you want. Overall the bike just spins up a little faster which I enjoy. Don't care at all about loss of 5 % of top speed as I never go 140+ MPH anyway except on the long straight on track days which is only a few times a year. The only real trade off is I'm running 5% higher engine RPMs when touring. After using the SpeedoHealer to correct stock speedo error and gearing change I'm turning an indicated 5K RPMs at 70 MPH. With stock gearing I would be turning about 4750 RPMs at 70 MPH. Not really a big deal, might be lowering my gas mileage a little but thats not a big deal either.

The difference between 530 and 520 is in the dimensions of the pins and plates. (See DID spec page here) They are thicker in the 530 so its a stronger chain. The length of the plates are the same so the length of the chain is the same. Of course that also makes the 530 chain heavier for the same length compared to 520. That is why some folks switch to 520 and replace the steel rear sprocket with an aluminium one. This change will drop a couple pounds of rotating mass so its popular with the racers

jrl305: .......with the stock 17/40, the bike is already at 9% off. I only dropped the front to a 16 and it went to 14.5%. All of this was verified by using a GPS for the better part of a couple of days at varying speeds. The YellowBox has corrected the speedo but the tach is still 10% off, verified by a few different dyno runs. I can run for hours at 80 mph with the 16 and the only thing that seems to suffer is the gas mileage. Keep it under 70 and it's fine. IMO the bike is geared too high from the get go and the 16t countershaft sprocket is the answer.

Each to his own though.

Bogus Dave: I invariably gear my bikes down for more acceleration: Bandit 15 to 14, ZX-12 18 to 16, and FZ-1 16 to 15T front sprockets. Factory gearing is always too tall for me. I like doing power wheelies and corner exit wheelies.

So, what I am going to say now will surprise you. When I first rode Orlando Rick's SV, I thought the gearing was too tall. I even suggested to him that he gear it down. Now that I have my own SV (with Scorpion cans and vented airbox) I have changed that view. I find the modded bike to be a bit too prone to wheelie (although very controllable). I also feel that when leaned over in a first gear corner, the throttle is too sensitive due to the excellent low rpm torque of the V twin.

So, coincidently this afternoon I ordered a 39T rear sprocket. My thinking is that I will still have easy power wheelies and that first gear controllability will be improved on low speed curves and first gear corner exits. My Pilot Road looks like it will be toast at 3000 miles (yes, I am on the throttle a lot) and I will change gearing at that time and report.


BTW... I too have had quite a few bikes over the years and have tinkered with the gearing on most of them. Some raised and some lowered.
 


Top